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Course Description Course Name : Rapid Prototyping in ME Course Code : MK-581 Course Type : Optional Level of Course : Second Cycle Year of Study : 1 Course Semester : Fall (16 Weeks) ECTS : 6 Name of Lecturer(s) : Instructor DURMUŞ ALİ BİRCAN Learning Outcomes of the Course : designs 3D parts using software packeges knows steps of RP Technologies knows and differentiates different RP tech.s enables to produce 3D parts using RP enables to analyze final parts after RP process knows applications of RP Mode of Delivery : Face-to-Face Prerequisites and Co-Prerequisites : None Recommended Optional Programme Components : None Aim(s) of Course : To learn how to create tangible physical models directly from three-dimensional CAD drawings with different materials and applications of rapid prototyping technology Course Contents : Introduction to Rapid Prototyping (RP). Rapid Prototyping techniques; Stereolithography (SLA), Fused-Deposition Modeling (FDM), Laminated Object Manufacturing (LOM), Selective Laser Sintering (SLS), 3D Printing (3DP), and other methods. RP equipments. Applications of RP technologies. Language of Instruction : English Work Place : Derslik, Laboratuvar,   Course Outline /Schedule (Weekly) Planned Learning Activities Week Subject Student's Preliminary Work Learning Activities and Teaching Methods 1 Introduction to Rapid Prototyping (RP). Lecture,discussion 2 Steps in Rapid Prototyping techniques Assignment and Projects Lecture,discussion,presentation 3 Steps in Rapid Prototyping techniques Assignment and Projects Lecture,discussion,presentation 4 Rapid Prototyping techniques and Applications Assignment and Projects Lecture,discussion,presentation 5 Fused-Deposition Modeling (FDM), and Applications Assignment and Projects Lecture,discussion,presentation 6 Selective Laser Sintering (SLS),and Applications Assignment and Projects Lecture,discussion,presentation 7 Stereolithography (SLA), and Applications Assignment and Projects Lecture, discussion,presentation 8 3D Printing (3DP),and Applications Assignment and Projects Lecture, Lab. 9 Creating parts using FDM process in Lab. Assignment and Projects Lecture, Lab. 10 Midterm Exam Assignment and Projects 11 Creating parts using FDM process in Lab. Assignment and Projects Lecture, Lab. 12 Product design and development using RP tecnologies Assignment and Projects Lecture, Lab. 13 Product design and development using RP tecnologies Assignment and Projects Lecture, Lab. 14 Applications of RP in automotive and medical industry Assignment and Projects Lecture,discussion,presentation 15 Applications of RP in automotive and medical industry Assignment and Projects Lecture,discussion,presentation 16/17 Rapid Manufacturing and Rapid tooling Assignment and Projects Lecture,discussion,presentation   Required Course Resources Resource Type Resource Name Recommended Course Material(s)  Principles of Computer Automated Fabrication, Jerome L. Johnson, Palatino Press, Inc., 1994, ISBN 0-9618005-3-4.  Rapid Automated Prototyping: An Introduction, Lamont Wood, Industrial Press, 1993, ISBN 0-8311-3047-4.  Solid Freeform Manufacturing, Detlef Kochan, Elsevier Science Publisher B.V, 1993, ISBN 0-444-89652-X.  Rapid Prototyping Systems: Fast Track to Product Realization, Larry Binstock, Society of Manufacturing Engineers, 1994, ISBN 0-87263-454-X.  Stereolithography and Other RP&M Technologies: From Rapid Prototyping to Rapid Tooling, Paul F. Jacobs, Society of Manufacturing Engineers, 1996, ISBN 0-87263-467-1. Required Course Material(s)  Automated Fabrication: Improving Productivity in Manufacturing, Marshall Burns, Prentice Hall, 1993, ISBN 0-13-119462-3   Assessment Methods and Assessment Criteria Semester/Year Assessments Number Contribution Percentage     Mid-term Exams (Written, Oral, etc.) 1 70     Homeworks/Projects/Others 12 30 Total 100 Rate of Semester/Year Assessments to Success 40   Final Assessments 100 Rate of Final Assessments to Success 60 Total 100   Contribution of the Course to Key Learning Outcomes # Key Learning Outcome Contribution* 1 Is equipped with the basic knowledge of math, science and engineering 2 2 Is dominated with basic concepts, theories and principles in mechanical engineering 4 3 Plans and does experiments in advanced level, interpretes and analizes the results and the data 3 4 Is equipped with a variety of skills and advanced engineering techniques 3 5 To design a system, component or process in order to meet the needs of various engineering problems within the limitations of technical, economic, environmental, manufacturability, sustainability 4 6 Independently reviews and learns the applications in an enterprise, makes a critical assessment of the problems faced with, has the ability of selecting the proper technique to formulate problems and propose solutions 3 7 Identifies a product or its production process, design, development, and prioritise its use 5 8 Becomes aware of the necessity of lifelong learning and continuously self-renew 2 9 Is capable of effective oral and written English for technical or non-technical use 1 10 Uses computers effectively, has the ability of computer-aided drafting, design, analysis, and presentation 5 11 Has teamwork skills, good communication skills and works efficiently as a member of versatile and an interdisciplinary team 0 12 Is aware of the technical and ethical responsibilities, inquisitive and innovative 3 * Contribution levels are between 0 (not) and 5 (maximum).   Student Workload - ECTS Works Number Time (Hour) Total Workload (Hour) Course Related Works     Class Time (Exam weeks are excluded) 14 4 56     Out of Class Study (Preliminary Work, Practice) 14 4 56 Assesment Related Works     Homeworks, Projects, Others 12 2 24     Mid-term Exams (Written, Oral, etc.) 1 6 6     Final Exam 1 6 6 Total Workload: 148 Total Workload / 25 (h): 5.92 ECTS Credit: 6