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  Course Description
Course Name : Mineral Processing Plant Design

Course Code : MMD416

Course Type : Optional

Level of Course : First Cycle

Year of Study : 4

Course Semester : Spring (16 Weeks)

ECTS : 3

Name of Lecturer(s) : Prof.Dr. OKTAY BAYAT

Learning Outcomes of the Course : Learns how to prepare a feasibility report on mineral preocessing and provide an evaluation in the framework of this lesson.

Mode of Delivery : Face-to-Face

Prerequisites and Co-Prerequisites : None

Recommended Optional Programme Components : None

Aim(s) of Course : To inform students about flowsheet design, sizing, capital and working cost calculations, economic evaluation.

Course Contents : Crushing, grinding, processing, solid-liquid, transport sizing, capital and working cost calculations, economic evaluation.

Language of Instruction : Turkish

Work Place : Clasroom


  Course Outline /Schedule (Weekly) Planned Learning Activities
Week Subject Student's Preliminary Work Learning Activities and Teaching Methods
1 Definition of process design Book reading, group study group study, calculations, report
2 The relations of design with mine and production, the importance and methods of symbolic sample, determination of properties of the mining project Book reading, group study group study, calculations, report
3 Downscaling, Communition process design Book reading, group study group study, calculations, report
4 Crushing, grinding, and elminitation circuits. Book reading, group study group study, calculations, report
5 The calculation and design of fine format circuits, and choice of necessary machinery Book reading, group study group study, calculations, report
6 The calculation and design of beneficiation, and choice of necessary machinery. Book reading, group study group study, calculations, report
7 Capital cost estimation Book reading, group study group study, calculations, report
8 Working cost estimation Book reading, group study group study, calculations, report
9 Report presentation
10 Sample project preparation Book reading, group study group study, calculations, report
11 Sample project preparation Book reading, group study group study, calculations, report
12 Sample project preparation Book reading, group study group study, calculations, report
13 Sample project preparation Book reading, group study group study, calculations, report
14 Sample project preparation Book reading, group study group study, calculations, report
15 Sample project preparation Book reading, group study group study, calculations, report
16/17 Project presentation (3 hours)


  Required Course Resources
Resource Type Resource Name
Recommended Course Material(s)  N. Yıldız, Öğütme, TMMOB Maden Mühendisleri Odası Yayını, 2000.
 Cevher Hazırlama Tesis Tasarımı, A.Yamık, E.C. Çilek, Dumlupınar Üniversitesi, 2009.
 A.L. Mular, Mineral Processing Plant Design, SME, AIME, 1980.
Required Course Material(s)  A guide to Capital Cost Estimating, 3rd Ed. Inst. of Chemical Engineers, 1988.
 Cost Estimation, Bureau Of Mines, 1987.


  Assessment Methods and Assessment Criteria
Semester/Year Assessments Number Contribution Percentage
    Mid-term Exams (Written, Oral, etc.) 1 30
    Homeworks/Projects/Others 1 70
Total 100
Rate of Semester/Year Assessments to Success 40
 
Final Assessments 100
Rate of Final Assessments to Success 60
Total 100

  Contribution of the Course to Key Learning Outcomes
# Key Learning Outcome Contribution*
1 Students gain adequate knowledge about the engineering fields in the branches of mathematics, physical sciences or their own branches 5
2 Students follow the current developments in their fields with a recognition of the need for lifelong learning and constantly improve themselves 4
3 Students use the theoretical and practical knowledge in mathematics, physical sciences and their fields for engineering solutions 5
4 Students choose and use the appropriate analytical mehtods and modelling techniques to identify, formulate, and solve the engineering problems 5
5 Students design and carry out experiments, collect data, analyze and interpret the results. 5
6 Students gain the capacity to analyze a system, a component, and desing the process under realistic constraints to meet the desired requirements; and the ability to apply the methods of modern design accordingly 5
7 Students choose and use the modern technical tools necessary for engineering practice. 5
8 Students gain the ability to work effectively both as an individual and in multi-disciplinary teams. 5
9 Students use the resources of information and databases for the purpose of doing research and accesing information. 4
10 Students follow the scientific and technological developments in recognition of the need for lifelong learning, and continuously keep their knowledge up to date. 4
11 Students use the information and communication technologies together with the computer software at the level required by the European Computer Driving Licence. 4
12 Students use a foreign language according to the general level of European Language Portfolio B1 to communicate effectively in oral and written form. 4
13 Students gain the ability to communicate using technical drawing. 4
14 Students become informed of professional and ethical responsibility. 4
15 Students develop an awareness as regards project management, workplace practices, employee health, environmental and occupational safety; and the legal implications of engineering applications. 4
16 Students develop an awareness of the universal and social effects of engineering solutions and applications, the entrepreneurship and innovation subjects and gain knowledge of contemporary issues 5
* Contribution levels are between 0 (not) and 5 (maximum).

  Student Workload - ECTS
Works Number Time (Hour) Total Workload (Hour)
Course Related Works
    Class Time (Exam weeks are excluded) 13 3 39
    Out of Class Study (Preliminary Work, Practice) 13 2 26
Assesment Related Works
    Homeworks, Projects, Others 1 8 8
    Mid-term Exams (Written, Oral, etc.) 1 1 1
    Final Exam 1 1 1
Total Workload: 75
Total Workload / 25 (h): 3
ECTS Credit: 3