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Course Description |
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Course Name |
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Welding Technology I |
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Course Code |
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MK-559 |
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Course Type |
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Optional |
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Level of Course |
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Second Cycle |
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Year of Study |
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1 |
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Course Semester |
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Fall (16 Weeks) |
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ECTS |
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6 |
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Name of Lecturer(s) |
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Prof.Dr. MELİH BAYRAMOĞLU |
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Learning Outcomes of the Course |
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Classifies welding methods Understands the effect of weld parameters on the joint quality Understands selection of proper type of electrodes and their properties Describes the weldability of ferrous and non ferrous metals Understands joint types and their designations
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Mode of Delivery |
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Face-to-Face |
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Prerequisites and Co-Prerequisites |
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None |
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Recommended Optional Programme Components |
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None |
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Aim(s) of Course |
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To provide the students with the principles of welding and joining processes and their applications |
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Course Contents |
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Welding and cutting equipment. Arc welding and cutting processes; welding with constant current, welding with constant voltage, welding arcs, multilayer welding, Weld parameters, Oxygen fuel gas welding processes. Resistance welding Brazing. Nomenclature of the weld; sections of a weld, multipass welds, types of welds and welded joints, Welding positions, Electrodes and filler metals. Metals identification; properties of ferrous metals and their welding, general description and weldability of nonferrous metals. |
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Language of Instruction |
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English |
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Work Place |
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Classroom |
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Course Outline /Schedule (Weekly) Planned Learning Activities |
| Week | Subject | Student's Preliminary Work | Learning Activities and Teaching Methods |
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1 |
Classification of welding processes |
Read the related subject |
Lecturing and discussions |
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2 |
Shielded metal arc welding |
Read the related subject |
Lecturing and discussions |
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3 |
Submerged metal arc welding |
Read the related subject |
Lecturing and discussions |
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4 |
Tungsten inert gas welding (TIG) |
Read the related subject |
Lecturing and discussions |
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5 |
Metal inert gas welding (MIG/MAG) |
Read the related subject |
Lecturing and discussions |
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6 |
Oxy-fuel gas welding |
Read the related subject |
Lecturing and discussions |
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7 |
Midterm exam |
Study related subjects |
Written examination |
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8 |
Welding electrodes |
Read the related subject |
Lecturing and discussions |
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9 |
Welding parameters |
Read the related subject |
Lecturing and discussions |
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10 |
Solid state welding |
Read the related subject |
Lecturing and discussions |
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11 |
Weldability and welding of materials |
Read the related subject |
Lecturing and discussions |
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12 |
Weldability and welding of materials |
Read the related subject and prepare a presentation |
Lecturing, student presentation and discussions |
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13 |
Weldability and welding of materials |
Read the related subject and prepare a presentation |
Lecturing, student presentation and discussions |
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14 |
Welding positions, joint types and their designations |
Read the related subject and prepare a presentation |
Lecturing, student presentation and discussions |
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15 |
Welding positions, joint types and their designations |
Read the related subject and prepare a presentation |
Lecturing, student presentation and discussions |
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16/17 |
Final exam |
Study all subjects |
Written examination |
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Required Course Resources |
| Resource Type | Resource Name |
| Recommended Course Material(s) |
Welding Technology I, Lecture notes
John A. Schey, Introduction to Manufacturing Processes, McGraw- Hill, 1987.
J. Beddoes et.all., Principles of Metal Manufacturing Processes, Arnold, London, 1999.
W. A. J. Chapman, Workshop Technology Part 3, Edward Arnold, 1975
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| Required Course Material(s) |
http://www.weldingtipsandtricks.com/types-of-welding.html
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Assessment Methods and Assessment Criteria |
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Semester/Year Assessments |
Number |
Contribution Percentage |
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Mid-term Exams (Written, Oral, etc.) |
1 |
50 |
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Homeworks/Projects/Others |
1 |
50 |
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Total |
100 |
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Rate of Semester/Year Assessments to Success |
40 |
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Final Assessments
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100 |
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Rate of Final Assessments to Success
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60 |
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Total |
100 |
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| Contribution of the Course to Key Learning Outcomes |
| # | Key Learning Outcome | Contribution* |
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1 |
Is equipped with the basic knowledge of math, science and engineering |
0 |
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2 |
Is dominated with basic concepts, theories and principles in mechanical engineering |
4 |
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3 |
Plans and does experiments in advanced level, interpretes and analizes the results and the data |
1 |
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4 |
Is equipped with a variety of skills and advanced engineering techniques |
5 |
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5 |
To design a system, component or process in order to meet the needs of various engineering problems within the limitations of technical, economic, environmental, manufacturability, sustainability |
4 |
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6 |
Independently reviews and learns the applications in an enterprise, makes a critical assessment of the problems faced with, has the ability of selecting the proper technique to formulate problems and propose solutions |
0 |
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7 |
Identifies a product or its production process, design, development, and prioritise its use |
4 |
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8 |
Becomes aware of the necessity of lifelong learning and continuously self-renew |
0 |
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9 |
Is capable of effective oral and written English for technical or non-technical use |
0 |
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10 |
Uses computers effectively, has the ability of computer-aided drafting, design, analysis, and presentation |
0 |
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11 |
Has teamwork skills, good communication skills and works efficiently as a member of versatile and an interdisciplinary team |
0 |
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12 |
Is aware of the technical and ethical responsibilities, inquisitive and innovative |
4 |
| * Contribution levels are between 0 (not) and 5 (maximum). |
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| Student Workload - ECTS |
| Works | Number | Time (Hour) | Total Workload (Hour) |
| Course Related Works |
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Class Time (Exam weeks are excluded) |
14 |
3 |
42 |
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Out of Class Study (Preliminary Work, Practice) |
14 |
5 |
70 |
| Assesment Related Works |
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Homeworks, Projects, Others |
1 |
10 |
10 |
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Mid-term Exams (Written, Oral, etc.) |
1 |
15 |
15 |
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Final Exam |
1 |
20 |
20 |
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Total Workload: | 157 |
| Total Workload / 25 (h): | 6.28 |
| ECTS Credit: | 6 |
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