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| Course Description |
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| Course Name |
: |
Manufacturing Process |
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| Course Code |
: |
AEN309 |
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| Course Type |
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Compulsory |
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| Level of Course |
: |
First Cycle |
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| Year of Study |
: |
3 |
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| Course Semester |
: |
Fall (16 Weeks) |
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| ECTS |
: |
5 |
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| Name of Lecturer(s) |
: |
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| Learning Outcomes of the Course |
: |
knows the principles and application fields of manifacturing processes
knows the advantages and disadvantages of each manifacturing processes among others
has the ability to know and choose the appropriate equipment for the process
has the ability to choose the appropriate manifacturing process for asignificant machine element in desining process
has the ability to calculate basic equations for a traditional manifacturing process
correctly chooses the parameter for a specific process
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| Mode of Delivery |
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Face-to-Face |
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| Prerequisites and Co-Prerequisites |
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None |
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| Recommended Optional Programme Components |
: |
None |
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| Aim(s) of Course |
: |
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods. |
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| Course Contents |
: |
Principles and classification of manifacturing processes; ads and disads and limitation of each other; Relationship between Desing and Manifacturing; Choosing the correct process. |
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| Language of Instruction |
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English |
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| Work Place |
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Classroom |
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Course Outline /Schedule (Weekly) Planned Learning Activities |
| Week | Subject | Student's Preliminary Work | Learning Activities and Teaching Methods |
|
1 |
Classification of modern welding methods in general, phisical principles |
Lecture notes |
Oral presentation |
|
2 |
Arc welding methods and equipments |
Lecture notes |
Oral presentation |
|
3 |
Advanced welding techniques and equipment |
Lecture notes |
Oral presentation |
|
4 |
Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. |
Lecture notes |
Oral presentation |
|
5 |
Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast |
Lecture notes |
Oral presentation |
|
6 |
Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations |
Lecture notes |
Oral presentation |
|
7 |
Classification of plastic deformation, mechanical and metallurgical principles. |
Lecture notes |
Oral presentation |
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8 |
Midterm exam |
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Written exam |
|
9 |
Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses |
Lecture notes |
Oral presentation |
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10 |
Classification of chip removal and physical principles, chip formation and tool life |
Lecture notes |
Oral presentation |
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11 |
Mass and hot forming techniques, rolling, forging, extrusion. |
Lecture notes |
Oral presentation |
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12 |
Turning, drilling and processing, and processing methods and Dragline and planing machines |
Lecture notes |
Oral presentation |
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13 |
Milling cutter, Broaching, screwing, grinding, Finishing operations |
Lecture notes |
Oral presentation |
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14 |
Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods |
Lecture notes |
Oral presentation |
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15 |
Plastic moulding |
Lecture notes |
Oral presentation |
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16/17 |
Final exam |
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Written exam |
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Required Course Resources |
| Resource Type | Resource Name |
| Recommended Course Material(s) |
 1-E. Poul de Garmo, ?Materials and Processes in Manufacturing?, 8. Baskı, John Wiley& Sons, New York, 1999
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| Required Course Material(s) | |
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Assessment Methods and Assessment Criteria |
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Semester/Year Assessments |
Number |
Contribution Percentage |
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Mid-term Exams (Written, Oral, etc.) |
1 |
70 |
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Homeworks/Projects/Others |
10 |
30 |
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Total |
100 |
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Rate of Semester/Year Assessments to Success |
40 |
| |
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Final Assessments
|
100 |
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Rate of Final Assessments to Success
|
60 |
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Total |
100 |
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| Contribution of the Course to Key Learning Outcomes |
| # | Key Learning Outcome | Contribution* |
|
1 |
Utilizes computer systems and softwares |
2 |
|
2 |
Generates solutions for the problems in other disciplines by using statistical techniques |
2 |
|
3 |
Comprehends visual, database and web programming techniques and has the ability of writing objective program |
1 |
|
4 |
Is equipped with a variety of skills and techniques in engineering. |
3 |
|
5 |
Designs a system, component or process so as to meet various engineering needs within technical, economic, environmental, manufacturability, sustainability limitations. |
4 |
|
6 |
Examines and learns applications in an enterprise independently, makes critical assesments of problems, formulates problems and selects suitable techniques for solutions. |
3 |
|
7 |
Leads the identification, development and usage of a product or production method. |
4 |
|
8 |
Is aware of the need for lifelong learning and self-renew |
1 |
|
9 |
Has effective oral and written English for technical or non-technical use |
1 |
|
10 |
Uses computers very effectively, makes computer-aided drafting, designs, analysis, and presentations. |
2 |
|
11 |
Improves constantly itself , as well as professional development scientific, social, cultural and artistic fields according to his/her interests and abilities identifying needs of learning. |
2 |
|
12 |
Is aware of the technical and ethical responsibilities, has inquisitive and innovative quality |
2 |
| * Contribution levels are between 0 (not) and 5 (maximum). |
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| Student Workload - ECTS |
| Works | Number | Time (Hour) | Total Workload (Hour) |
| Course Related Works |
|
Class Time (Exam weeks are excluded) |
14 |
3 |
42 |
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Out of Class Study (Preliminary Work, Practice) |
14 |
3 |
42 |
| Assesment Related Works |
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Homeworks, Projects, Others |
10 |
4 |
40 |
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Mid-term Exams (Written, Oral, etc.) |
1 |
2 |
2 |
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Final Exam |
1 |
2 |
2 |
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Total Workload: | 128 |
| Total Workload / 25 (h): | 5.12 |
| ECTS Credit: | 5 |
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