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  Course Description
Course Name : Manufacturing Processes I

Course Code : ENM213

Course Type : Compulsory

Level of Course : First Cycle

Year of Study : 2

Course Semester : Fall (16 Weeks)

ECTS : 5

Name of Lecturer(s) : Assoc.Prof.Dr. ALİ KOKANGÜL

Learning Outcomes of the Course : Giving detailed knowledge about economic analyzing and implementation criteria of manufacturing processes

Mode of Delivery : Face-to-Face

Prerequisites and Co-Prerequisites : None

Recommended Optional Programme Components : None

Aim(s) of Course : Provide information about paramaters of selecion and implemantation of production methods.

Course Contents : The development of production methods, engineering design and rapid Prototyping, iron and steel production, Forming, Casting Techniques (sand casting, die casting, investment casting, centrifugal casting, cold and hot forming, casting design considerations to be taken into account, occupational health and Safety for casting, ergonomic design for casting.

Language of Instruction : Turkish

Work Place : Department Classroom


  Course Outline /Schedule (Weekly) Planned Learning Activities
Week Subject Student's Preliminary Work Learning Activities and Teaching Methods
1 The development of production methods,
2 Engineering design and rapid Prototyping
3 Iron and steel production
4 Cold and hot forming
5 Casting Techniques
6 Sand casting
7 Midterm exam
8 Sand casting,
9 Investment casting
10 Centrifugal casting
11 Die casting
12 Casting design considerations to be taken into account,
13 Casting design considerations to be taken into account,
14 Occupational health and Safety for casting
15 Ergonomic design for casting.
16/17 Final exam


  Required Course Resources
Resource Type Resource Name
Recommended Course Material(s)  Kalpakjian,S., Addison Wesley, 1999, Manufacturing Processes for Engineering Materials, 6th edition. Groover, M.P., 2007, Fundamentals of modern manufacturing,3rd edition, Wiley Kalpakjean, S., Richmid, S.R., 2007, Manufacturing, Engineering & Technology, 5th Edition
Required Course Material(s)


  Assessment Methods and Assessment Criteria
Semester/Year Assessments Number Contribution Percentage
    Mid-term Exams (Written, Oral, etc.) 1 50
    Homeworks/Projects/Others 1 50
Total 100
Rate of Semester/Year Assessments to Success 40
 
Final Assessments 100
Rate of Final Assessments to Success 60
Total 100

  Contribution of the Course to Key Learning Outcomes
# Key Learning Outcome Contribution*
1 Can collect and analyze data required for industrial engineering problems ,develops and evaluates alternative solutions. 2
2 Has sufficient background on topics related to mathematics, physical sciences and industrial engineering. 3
3 Gains ability to use the acquired theoretical knowledge on basic sciences and industrial engineering for describing, formulating and solving an industrial engineering problem, and to choose appropriate analytical and modeling methods. 3
4 Gains ability to analyze a service and/or manufacturing system or a process and describes, formulates and solves its problems . 4
5 Gains ability to choose and apply methods and tools for industrial engineering applications. 4
6 Can access information and to search/use databases and other sources for information gathering. 4
7 Works efficiently and takes responsibility both individually and as a member of a multi-disciplinary team. 3
8 Appreciates life time learning; follows scientific and technological developments and renews himself/herself continuously. 3
9 Can use computer software in industrial engineering along with information and communication technologies. 4
10 Can use oral and written communication efficiently. 1
11 Has a conscious understanding of professional and ethical responsibilities. 3
12 Uses English skills to follow developments in industrial engineering and to communicate with people in his/her profession. 3
13 Has a necessary consciousness on issues related to job safety and health, legal aspects of environment and engineering practice. 4
14 Becomes competent on matters related to project management, entrepreneurship, innovation and has knowledge about current matters in industrial engineering. 4
* Contribution levels are between 0 (not) and 5 (maximum).

  Student Workload - ECTS
Works Number Time (Hour) Total Workload (Hour)
Course Related Works
    Class Time (Exam weeks are excluded) 14 4 56
    Out of Class Study (Preliminary Work, Practice) 14 3 42
Assesment Related Works
    Homeworks, Projects, Others 1 12 12
    Mid-term Exams (Written, Oral, etc.) 1 8 8
    Final Exam 1 12 12
Total Workload: 130
Total Workload / 25 (h): 5.2
ECTS Credit: 5