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  Course Description
Course Name : Basic Die Technologies

Course Code : MES419

Course Type : Optional

Level of Course : First Cycle

Year of Study : 4

Course Semester : Fall (16 Weeks)

ECTS : 4

Name of Lecturer(s) : Prof.Dr. ABDULKADİR EKŞİ

Learning Outcomes of the Course : Designs mold and manufacturing of machine components in the industrial area.

Mode of Delivery : Face-to-Face

Prerequisites and Co-Prerequisites : None

Recommended Optional Programme Components : non

Aim(s) of Course : To give students detailed information about serial production techniques and create a computer aided mold design.

Course Contents : Simple drilling, drawing, bending, introduction to volume molding, selection of material, introduction to tools used in mold manufacturing, main processes in molding, rasping, marking, drilling, reaming, pinning and tapping processes, cutting in molding, cutting gap, gap with angel, introduction to composite elements of molding and their functions, placing the stem holder, drilling-cutting mold design and assembly. Necessary calculations for cutting mold. Defected parts and ways to find solutions. Introduction and application to improving techniques related to bending or drawing mold design, manufacture and application area.

Language of Instruction : English

Work Place : derslik, bilgisayar labaoratuvarı


  Course Outline /Schedule (Weekly) Planned Learning Activities
Week Subject Student's Preliminary Work Learning Activities and Teaching Methods
1 Simple drilling, drawing, bending, introduction to volume molding, oral
2 Simple drilling, drawing, bending, introduction to volume molding, oral
3 selection of material, introduction to tools used in mold manufacturing, oral
4 selection of material, introduction to tools used in mold manufacturing, oral
5 main processes in molding, rasping, marking, drilling, reaming, pinning and tapping processes, oral
6 main processes in molding, rasping, marking, drilling, reaming, pinning and tapping processes, oral
7 main processes in molding, rasping, marking, drilling, reaming, pinning and tapping processes, oral
8 main processes in molding, rasping, marking, drilling, reaming, pinning and tapping processes, oral
9 midterm exam written
10 cutting in molding, cutting gap, gap with angel, introduction to composite elements of molding and their functions, placing the stem holder, oral
11 cutting in molding, cutting gap, gap with angel, introduction to composite elements of molding and their functions, placing the stem holder, oral
12 placing the stem holder, drilling-cutting mold design and assembly. oral
13 Necessary calculations for cutting mold. Defected parts and ways to find solutions. Introduction and application to improving techniques related to bending or drawing mold design, manufacture and application area. oral
14 design of solid Works program Lab
15 design of solid Works program lab
16/17 final exam bil lab


  Required Course Resources
Resource Type Resource Name
Recommended Course Material(s)  Steel Heat Treatment Handbook, Second Edition - 2 Volume Set, Edited by George E. Totten.
Required Course Material(s)


  Assessment Methods and Assessment Criteria
Semester/Year Assessments Number Contribution Percentage
    Mid-term Exams (Written, Oral, etc.) 1 70
    Homeworks/Projects/Others 3 30
Total 100
Rate of Semester/Year Assessments to Success 40
 
Final Assessments 100
Rate of Final Assessments to Success 60
Total 100

  Contribution of the Course to Key Learning Outcomes
# Key Learning Outcome Contribution*
1 Students gain a command of basic concepts, theories and principles in mechanical engineering 3
2 Student become equipped with the basic knowledge of math, science and engineering 4
3 Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments 5
4 Students become equipped with a variety of skills and knowledge regarding engineering techniques 3
5 Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits. 5
6 Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique 5
7 Students take initiative in identification, design, development and use of a product or production process. 4
8 Students become aware of the necessity of lifelong learning and continuously self-renew 3
9 Students use English effectively for technical or non-technical topics orally or in wirtten form. 4
10 Students become effective in using computer, computer-aided drafting, design, analysis, and presentation 3
11 Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team 4
12 Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative 4
* Contribution levels are between 0 (not) and 5 (maximum).

  Student Workload - ECTS
Works Number Time (Hour) Total Workload (Hour)
Course Related Works
    Class Time (Exam weeks are excluded) 14 3 42
    Out of Class Study (Preliminary Work, Practice) 14 3 42
Assesment Related Works
    Homeworks, Projects, Others 3 1 3
    Mid-term Exams (Written, Oral, etc.) 1 6 6
    Final Exam 1 6 6
Total Workload: 99
Total Workload / 25 (h): 3.96
ECTS Credit: 4